Blog Post


How Specialised Asset Tracking Solutions Are Helping Develop A More Compliant Cold Chain

Adapt Ideations • Oct 24, 2022

Pharmaceutical Cold Chain Management.

The Role Of Pharmaceutical Cold Chain Management & The Importance Of Compliance


The pharma industry has one of the most complex supply chains globally and is known for the vast amount of regulations and compliance measures in place. To understand the extent of the complexity, one simply has to consider the processes involved and geographic spread. This ultimately relies on companies to ensure correct processes are in place and that they are occurring at the right time to meet deadlines in addition to ensuring they remain compliant throughout.


In many cases pharmaceutical cold chain management goes all the way down to batch level traceability with each country commonly having their own set of regulations in place to protect the standards of how pharmaceutical products are handled and stored throughout the entire supply chain. This is naturally furthered by pharma companies own compliance measures that need to be adhered with whether this be their own processes, their suppliers, contractors, manufactures, distributors…the list goes on.

Pharmaceutical Cold Chain Management

Regulations On Pharmaceutical Cold Chain Management.


For some time, standards have been coming into place tightening these regulations such as the Drug Supply Chain Security Act. However, the pandemic has highlighted further and to some degree sped up compliance in relation to traceability of pharma products particularly within the cold chain. This has led to the transition of a greater digital supply chain including the use of active asset tracking solutions taking companies from more traditional track and trace processes with non-connected devices to real-time solutions.


Pharmaceutical cold chain management has a significant role to play as supply chains in the industry are exposed to a number of unique risks. This is furthered by the impact it can have on end-consumers in relation to how products have been handled throughout the entire cold chain. Depending on the sensitivity of the product being distributed one breach can leave the supplier and distributor having to immediately dispose of the product and re-send another batch. This points to the importance of having real-time data in your hands to achieve greater compliance.



  • Challenges Experienced In Pharmaceutical Cold Chain Management

    Slide title

    Write your caption here
    Button

The Challenges Faced In Pharmaceutical Cold Chain Management.

What Are Some Of The Challenges Experienced In Pharmaceutical Cold Chain Management & How Can They Be Overcome?

Some common challenges experienced in the pharma industry include difficulty in coordination and collaboration between all stakeholders, the storage and transportation of temperature-controlled products, lack of visibility, delayed decision making, and damage & waste of products. With this being said, the challenges above can relatively be overcome through the implementation of greater integrated systems and complete visibility throughout the cold chain. Via the implementation of these two aspects, traceability and compliance can be significantly improved throughout the pharmaceutical cold chain.


A considerable amount of tracking products was previously manual due to manual checks and paperwork. Technology is now enabling the remote monitoring of products throughout the cold chain helping to simplify pharmaceutical cold chain management. This is particularly important for some biopharma products including vaccines whereby pharmaceutical cold chain management is critical all the way down to timing. Visibility needs to be consistent for all stakeholders to understand how these temperature-sensitive products are being handled and stored leading to proactive action being able to be taken.


With so many solutions being in the market today what type of solution should be used? One way of achieving greater visibility is through the implementation of an asset tracking solution designed for use within the pharma industry. This way you can feel comfortable knowing that the solution in use will meet certain pharma industry standards and can be tested against quality assurance processes not only by the direct user of the solution but also clients if required.


  • Some Of The Challenges Experienced In Pharmaceutical Cold Chain Management

    Slide title

    Write your caption here
    Button

Greater Compliance In Pharmaceutical Cold Chain Management.

How Is Greater Compliance In Pharmaceutical Cold Chain Management Being Achieved With Specialised Asset Tracking Solutions?


Innovative asset tracking solutions along with secured cloud platforms are helping pharma companies achieve greater compliance and to digitalise their supply chain. Some of the technology being used includes different network connectivity, the type of sensors integrated into the solution itself and other technology such as IoT and machine learning.


These capabilities are allowing the pharma industry to embrace digital transformation and achieve end-to-end visibility at a relatively low cost. This is in addition to simplified implementation with assistance from solution providers who can offer a complete service from assessing their needs through site visits, understanding their challenges and what they require from the solution, deployment, and technical support.


Ultimately active asset tracking solutions that are designed for the pharma industry are helping create a connected ecosystem and is assisting in improving pharmaceutical cold chain management. This is furthered by the solution being able to act as a single source of truth for all stakeholders within the cold chain allowing for a greater understanding of everyday operations, how products are being handled and stored, trends and greater intelligence.


Specialised pharmaceutical asset tracking solutions.


Specialised pharma asset tracking solutions not only enhance visibility but also help to eliminate where gaps in visibility exist in the cold chain. The power of these solutions and the embedded technology can significantly contribute and drive digitalistion for global pharma supply chains.


The device alone is simply one aspect to the entire solution, with a cloud connected platform playing a critical role in visibility for each stakeholder. The platform acts as a consolidated dashboard where all data on consignments can be accessed, reports can be viewed, the location of assets, all violations & the number of violations experienced and can act as an audit trail.


All in all, this enables pharma companies and all supply chain stakeholders to make necessary decisions based off the data received helping them to take timely and proactive steps to help protect their products. Some companies are taking this a step further by integrating specialised asset tracking solutions into their packaging thereby enabling a complete solution to be deployed.


Benefits Of Using Specialised Pharma Asset Tracking Solutions.

What Are The Benefits of Implementing Innovative Specialised Pharma Asset Tracking Solutions?

There are a number of benefits that can be achieved from the use of active asset tracking solutions. First hand greater traceability throughout the cold chain, elimination of tampering of products, increased visibility and compliance between all parties, and reduced manual processes. Second hand benefits are flow on effects such as improved reputation due to greater transparency, reduced negative effects from products not remaining compliant, data is no longer siloed across stakeholders within the supply chain, and greater analysis of data and trends allowing improvements to be made and for decisions to be based on data received. 


  • ADAPT Ideations Innovative data loggers

    Slide title

    Write your caption here
    Button

The Impact That Adapt Ideations Has In This Space

Asset Trackers and Data Loggers used across a wide range of industries.

Adapt Ideations is significantly contributing to the digitalisation of asset management for the pharma industry with specialised asset tracking and monitoring solutions. The complexity of pharma supply chains only signifies the need further to digitalise tracking of their products for timely decisions to be made and to transform end-to-end visibility of the supply chain. Whether this be tracking vaccines, non-temperature specific pharmaceuticals, active asset tracking solutions has a role to play in transforming how visibility is achieved. From ensuring products remain 100% compliant throughout the supply chain, ensuring that tampering and counterfeit pharmaceuticals do not enter the market, or implementing a greater audit trail for any stakeholder within the supply chain specialised asset tracking solutions can transform how this achieved.

Get in touch with us today at enquiries@adaptideations.com for further information on our solutions.

A black and white drawing of a triangle on a white background.

Powerful and reliable, asset tracking and monitoring solutions.

Innovative monitoring solutions for high-value & temperature-sensitive assets.

Share Our Post.

Awards & Recognition


A silver laurel wreath with the words india biologics and vaccines awards 2022 written inside of it.

Best Temperature Monitoring Solution Provider


Awarded by India Biologics & Vaccines Outstanding Industry Awards 2022

A silver leader recognition badge with a star and laurel wreath.

Adapt Ideations Recognised As A Supply Chain Leader


by Alcott Global on Supplify's Supply Chain Tech Map 2.0

A silver laurel wreath with a star in the center and the words `` technology excellence in cold chain ''.

Technology Excellence in Cold Chain


Awarded at the 15th ELSC Leadership Awards


elscconclave.com

Related Articles.

Shipping Containers At Port
05 Nov, 2024
Unlock the secrets to resilient supply chains amid global disruptions. Explore real-time solutions with Adapt Ideations for efficiency, compliance, and security.
Vaccine leaning against vaccine vials
10 Oct, 2024
The global landscape of healthcare is evolving rapidly, with vaccines playing a pivotal role in preventing and mitigating diseases. The World Health Organization (WHO) underscores the critical need for vaccines to be stored and transported at specific temperatures to ensure their efficacy and safety. The COVID-19 pandemic has underscored the fragility of global vaccine distribution, emphasizing the importance of maintaining the cold chain during transportation and storage. Importance of Cold Chain in Vaccine Distribution The efficacy of vaccines is intricately linked to the maintenance of the cold chain. The global cold chain packaging market is projected to grow at a substantial CAGR of 14.8% from 2023 to 2033, driven by the escalating demand for temperature-controlled packaging solutions, especially in the pharmaceutical industry. This growth is indicative of the increasing recognition of the significance of the cold chain in preserving the efficacy of vaccines. The Role of Active Track & Trace Solutions Amid the challenges posed by maintaining the cold chain, the emergence of the active track and trace solutions has become a game-changer in ensuring the integrity of vaccines. 1. Real-Time Monitoring for Vaccine Integrity Active track and trace solutions provide real-time monitoring, offering a dynamic and immediate response to deviations from the recommended conditions. This capability is instrumental in preventing temperature excursions that could compromise the quality of vaccines during transportation and storage. 2. Automated Alerts for Swift Intervention One of the key benefits of active track and trace solutions is their ability to generate automated alerts. In the event of any deviations from the optimal temperature and other vital conditions, stakeholders receive instant notifications. This swift intervention minimizes the risk of vaccine wastage and ensures that corrective measures are taken promptly. 3. Data Analytics Enhancing Decision-Making Beyond real-time monitoring and alerts, active track and trace solutions contribute to data analytics. The integration of analytics provides valuable insights into the performance of the cold chain. Decision makers can leverage this data to optimize supply chain processes, further enhancing the efficiency of vaccine distribution systems. Challenges in Vaccine Tracking The pharmaceutical industry faces unique challenges in tracking and distributing vaccines, especially in the wake of global health crises like the COVID-19 pandemic. 1. Increased Demand and Market Growth The global vaccine market is expected to grow at a CAGR of 5.74% from 2024 to 2030, fueled by the escalating demand for vaccines worldwide. The Asia-Pacific region, with its rapidly growing market, is at the forefront of this expansion. The surge in demand poses challenges in efficiently meeting the needs of diverse populations. 2. Vaccine Distribution Challenges The COVID-19 pandemic had triggered a surge in demand for vaccines globally, highlighting the need for efficient and effective distribution systems. Advanced technologies, including active track and trace solutions, play a pivotal role in overcoming the challenges posed by increased demand and ensuring a seamless distribution process. The Intersection of Technology and Vaccine Distribution To overcome the challenges of vaccine tracking and distribution, the pharmaceutical industry is increasingly turning to advanced technologies. 1. Blockchain and AI for Enhanced Efficiency and Security The utilization of technologies such as blockchain and artificial intelligence (AI) holds great promise in improving the efficiency and security of vaccine distribution systems. Blockchain, with its tamper-proof ledger, enhances supply chain security. AI, on the other hand, analyzes vast datasets, providing insights that can be utilized to optimize supply chain operations. 2. Global Cold Chain Logistics Market Growth The global cold chain logistics market is projected to grow at a significant CAGR of 15.1% from 2021 to 2028, emphasizing the increasing demand for temperature-controlled logistics solutions. This growth further underscores the need for advanced technologies to ensure the integrity of temperature-sensitive products, with active track and trace solutions at the forefront. Maersk's Perspective on Cold Chain Logistics Maersk's whitepaper on the state of cold chain logistics provides insights into the pressing need for advanced technology adoption in the global supply chain. 1. Technology Enhancement Goals With 75% of the global supply chain seeking more technological enhancements by 2026, the demand for IoT solutions, including active track and trace solutions, is becoming more critical. Maersk emphasizes the need for a technological revolution to address the challenges posed by the increasing complexity of the global supply chain. 2. Roadblocks: Personnel and Change Management While the benefits of IoT technology are evident, roadblocks such as personnel and change management hinder the full-scale adoption of these technologies. Overcoming these challenges requires a strategic approach to training and organizational change, ensuring seamless integration into existing supply chain processes. Digital Transformation in Pharma Supply Chain The pharmaceutical industry is undergoing a significant transformation, driven by the need for a more resilient and agile supply chain. 1. Supply Chain Challenges and Opportunities The pharmaceutical industry faces numerous challenges in optimizing its supply chain processes. These challenges include counterfeit drugs, lack of visibility, product recalls, supply chain disruptions, complex inventory management, data security, and stakeholder collaboration. However, amidst these challenges lie numerous opportunities for improvement through digital transformation. 2. Opportunities Unveiled by Digital Transformation Digital transformation offers the pharmaceutical sector multiple opportunities to enhance its supply chain. Technologies such as IoT, blockchain, and AI can revolutionize the industry. a. Enhanced Visibility Through IoT Digital technologies such as IoT provide real-time visibility into the entire supply chain, enabling greater transparency and accountability. This is particularly crucial in ensuring the integrity of temperature-sensitive products like vaccines. b. Reduced Lead Times and Improved Quality Control By automating and streamlining repetitive processes, digital technologies can significantly reduce lead times, resulting in faster product delivery and increased customer satisfaction. AI and machine learning can enhance quality control by analyzing large datasets, identifying patterns, and enabling proactive quality management. c. Cost Savings and Sustainability Digital transformation can result in significant cost savings for pharmaceutical companies by reducing waste, improving inventory management, and optimizing processes. This is crucial for ensuring the profitability and sustainability of the industry.
11 Sep, 2024
Explore the future of smart warehousing with real-time visibility trends and innovations. Unlock efficiency and sustainability with Adapt Ideations' KELVIN range of solutions.
14 Aug, 2024
Overview After experiencing multiple lockdowns and restrictions globally during the pandemic Adapt Ideations saw a clear answer to overcoming challenges such as manufacturing delays or orders requiring a quick turnaround. This led the company to identify regional manufacturing support that could be utilized to meet these necessary requirements. Adapt Ideations turned to Circuitwise , a local Australian manufacturing company to diversify our manufacturing. Problem A significant takeaway from the global pandemic highlighted the need for regional manufacturing support due to prior reliance on international manufacturers. Not only were periodic delays experienced, but turnaround times between product testing and challenges with global logistics to our regional hubs were felt throughout the pandemic. This led Adapt Ideations to seek regional manufacturing support in order to combat future challenges experienced from solely relying on overseas based suppliers for manufacturing our products. Regional support can also be utilized for smaller orders or when a quick turnaround is essential for orders placed. In most cases our clients have a significant number of devices in circulation at any point of time. An important aspect of the devices in circulation is managing them effectively particularly over a number of different sites. In order to achieve this, Adapt Ideations provides customers the ability to use mass charging boards in which a number of devices can be charged at the same time without individually having to connect each device to a USB cable and subsequently into a power socket to charge. Solution In a company first, Adapt Ideations partnered with Circuitwise , a local Australian manufacturing company to meet the requirements of an order for mass chargers that needed to be fast tracked. With Adapt Ideations largely working with clients who handle cold chain products that are often highly regulated, partnering with a supplier who maintains a high level of reliability & safety standards and has demonstrated experience working with similar industries is paramount to ensure consistent high standards are maintained. The benefits of partnering with a regional manufacturing supplier can be measured on a number of metrics such as experiencing a quicker turnaround to better meet the needs of our clients when required, eliminating the need for globally importing products and cost savings associated with smaller orders placed. Future After the first successful project working alongside Circuitwise, Adapt Ideations hopes to expand the partnership and work with Circuitwise on a number of future projects. Their commitment to high quality standards and collaborative approach has been fundamental in supporting us throughout our first project with Circuitwise. “Increasing supply chain resilience post pandemic has been a significant focus area for Adapt Ideations. Our collaboration with Circuitwise provides a strategic assurance to our ANZ supply network while supporting the drive to promote manufacturing in Australia. We look forward to more exciting projects in the coming days.” - Anirban Gupta Co-Founder and Director, Adapt Ideations Circuitwise CEO Serena Ross said she was pleased to see another company realize the benefits of manufacturing in Australia, particularly for small to medium-sized production runs. “There are many good reasons for manufacturing in Australia ,” Serena said, “including speed and reliability, responsiveness, ease of communication, reduced tariffs and intellectual property protection.”
Vaccine vials
26 Jun, 2024
Explore global trends in cold chain packaging, ensuring product integrity. Discover innovative solutions with Adapt Ideations for real-time visibility and sustainable logistics.
02 May, 2024
Temperature-controlled logistics is a crucial aspect of global supply chains, particularly in the pharmaceutical industry. Maintaining the correct temperature during transportation is not just a logistical issue but also a critical factor in ensuring the safety and efficacy of life-saving vaccines and other temperature-sensitive products. As the demand for temperature-sensitive products like vaccines and biologics continues to surge, ensuring their safe transportation is paramount. Any deviation in temperature during transit can compromise the efficacy of these products, leading to significant financial losses and potential health risks. This blog delves into the evolution of temperature-controlled logistics, critical challenges faced in this sector, and groundbreaking innovations that address these challenges. With a focus on real-time monitoring through IoT solutions, we aim to showcase the advancements that contribute to the efficiency and compliance of global pharmaceutical supply chains. Evolution of Temperature-Controlled Logistics Temperature control has undergone a remarkable transformation in the last two decades. Stringent global regulations, customer demand for new temperature ranges, emerging markets with extreme temperatures, and the growing value of drugs like biologics have been essential driving forces. These factors have spurred the evolution of temperature-controlled logistics to meet the demands of a rapidly changing world. The landscape of temperature-controlled logistics is evolving, thanks to technological advancements. Trends include the growing availability of prequalified shippers simplifying the validation process, sophisticated supply chain services, a rising interest in reusable packaging, and advances in temperature-monitoring technology. These innovations contribute to the industry's ability to adapt and thrive in a dynamic environment. Temperature-controlled logistics involves managing the flow of products through a cold chain. Divided into food and pharmaceutical sectors, the global market size of cold chain logistics is projected to grow significantly. From USD 242.39 billion in 2021 to USD 647.47 billion by 2028, exhibiting a CAGR of 15.1%, the industry is expanding rapidly, reflecting its critical role in modern commerce. 3 Key Challenges in Temperature-Controlled Logistics Compliance Issues Stringent Regulatory Standards: Global temperature-controlled logistics operates within a framework of strict regulations set by health and safety authorities. Meeting diverse regulatory requirements across international borders poses a significant challenge for companies in this sector. Documentation & Reporting: Compliance involves meticulous documentation and reporting of temperature-sensitive shipments. Keeping up with the evolving documentation standards requires streamlined processes and robust systems. Validation & Qualification: Ensuring the validation and qualification of equipment and processes according to regulatory standards is an ongoing challenge. The need for continuous validation adds complexity and time constraints to logistics operations. Risks of Temperature Deviations Product Integrity: Temperature-sensitive products, especially pharmaceuticals and biologics, are highly susceptible to temperature deviations. Even brief exposure to temperature breaches during transit can compromise the integrity and efficacy of these products. Financial Implications: Temperature deviations can lead to significant financial losses for companies. Replacing or disposing of compromised products and potential legal repercussions contribute to financial challenges. Supply Chain Disruptions: Temperature deviations can disrupt the entire supply chain, leading to delays in product availability. This not only affects businesses but can have critical implications for healthcare providers and patients relying on timely access to medications. Security & Theft Concerns Value of Cargo: Temperature-sensitive cargo, such as pharmaceuticals, vaccines, and high-value perishable goods, can become a target for theft. The significant value of these products heightens security concerns throughout the supply chain. Vulnerability During Transit: The vulnerability of cargo during transit, particularly in unsecured areas, poses a constant risk. The potential for theft during transportation adds complexity to securing temperature-controlled shipments. Need for Tracking & Monitoring: Ensuring the security of temperature-sensitive cargo requires robust tracking and monitoring systems. Integrating security features, such as real-time location tracking and tamper-evident technologies, is essential to mitigate theft risks. In navigating the intricate landscape of temperature-controlled logistics, companies must address these multifaceted challenges to uphold compliance, safeguard product integrity, and ensure the security of valuable shipments. Innovative solutions, such as advanced monitoring technologies and comprehensive security measures, are crucial in overcoming these challenges and fostering a resilient and efficient supply chain.
Show More

Our Guides.

A warehouse with a lot of shelves and icons on the wall.
By Adapt Ideations 26 Oct, 2023
Cold Chain Risk Management with our comprehensive guide. Learn to safeguard temperature-sensitive products and streamline your supply chain.
Master cold chain compliance in the US
By Adapt Ideations 18 Oct, 2023
Master cold chain compliance with our guide. Ensure seamless logistics in the US, optimizing temperature control for perishable goods' safety.
By Adapt Ideations 27 Jul, 2023
Unlock & master FDA perishable compliance effortlessly! Learn with the ultimate guide to easy traceability. Achieve end-to-end visibility! Read and act now.
Show More
Share by: